HMWPE
HMWPE
High Molecular Weight Polyethylene (PE500)
High Molecular Weight Polyethylene (PE500)
High Molecular Weight Polyethylene (HMWPE), often referred to as PE500, is a versatile engineering thermoplastic known for its exceptional balance of toughness, chemical resistance, and sliding properties. With a molecular weight of approximately 500,000 g/mol, it sits between standard High-Density Polyethylene (HDPE PE300) and the ultra-high performance of UHMWPE (PE1000).
It is a workhorse material, particularly favoured in the food and manufacturing industries for its durability and hygienic properties.
Key Properties
Mechanical & Physical
- High Impact Strength
Exceptional resistance to cracking and breaking, even at low temperatures. - Excellent Chemical Resistance
Highly resistant to most acids, alkalis, and organic solvents. - High Abrasion Resistance
Significantly more durable than standard HDPE (PE300) in abrasive environments. - Low Coefficient of Friction
Natural "self-lubricating" properties reduce wear and energy consumption.
Chemical & Thermal
- Food Contact Compliant
Generally FDA and EU 10/2011 approved for food processing. - Excellent Machinability
Can be easily fabricated using standard woodworking or metalworking tools. - Cryogenic Stability
Maintains mechanical integrity in environments as cold as -100°C. - Zero Water Absorption
Does not swell or degrade when exposed to moisture or submerged.
COMMON APPLICATIONS
Technical Details
| TEST METHOD | VALUE | VALUE (IMPERIAL) | |
|---|---|---|---|
| PHYSICAL PROPERTIES | |||
| Density | ISO 1183 | 0.95 g/cm³ | 0.034 lb/in³ |
| Water Absorption (24h) | ISO 62 | < 0.01% | < 0.01% |
| Water Absorption (Saturation) | ISO 62 | < 0.01% | < 0.01% |
| MECHANICAL PROPERTIES | |||
| Tensile Strength at Yield | ISO 527 | 25 MPa | 3,625 psi |
| Tensile Modulus of Elasticity | ISO 527 | 1,000 MPa | 145 ksi |
| Elongation at Yield | ISO 527 | 10% | 10% |
| Elongation at Break | ISO 527 | > 50% | > 50% |
| Flexural Strength | ISO 178 | 25 MPa | 3,625 psi |
| Flexural Modulus | ISO 178 | 900 MPa | 130.5 ksi |
| Charpy Impact (Notched) | ISO 179 | 12 kJ/m² | 5.7 ft-lb/in² |
| Rockwell Hardness | ISO 2039-2 | R 45 | R 45 |
| THERMAL PROPERTIES | |||
| Melting Temperature | ISO 11357 | 135°C | 275°F |
| Heat Deflection Temp (1.8 MPa) | ISO 75 | 45°C | 113°F |
| Max. Service Temp (Long Term) | 80°C | 176°F | |
| Min. Service Temp | -100°C | -148°F | |
| Thermal expansion (CLTE) | DIN 53752 | 150 x 10⁻⁶/K | 8.3 x 10⁻⁵ in/in/°F |
| Thermal Conductivity | DIN 52612 | 0.4 W/(m·K) | 2.77 BTU·in/(hr·ft²·°F) |
| Flammability Rating | UL 94 | HB | HB |
| ELECTRICAL PROPERTIES | |||
| Dielectric Strength | IEC 60243 | 45 kV/mm | |
| Volume Resistivity | IEC 60093 | > 10¹⁴ Ω·cm | |
| Surface Resistivity | IEC 60093 | > 10¹⁴ Ω | |
| Dielectric Constant (1 MHz) | IEC 60250 | 2.3 | |
| Dissipation Factor (1 MHz) | IEC 60250 | 0.0002 |
These values are typical average values and should be used for material selection and design guidance only.
Technical Details
| TEST METHOD | VALUE | |
|---|---|---|
| PHYSICAL PROPERTIES | ||
| Density | ISO 1183 | 0.95 g/cm³ |
| Water Absorption (24h) | ISO 62 | < 0.01% |
| Water Absorption (Saturation) | ISO 62 | < 0.01% |
| MECHANICAL PROPERTIES | ||
| Tensile Strength at Yield | ISO 527 | 25 MPa |
| Tensile Modulus of Elasticity | ISO 527 | 1,000 MPa |
| Elongation at Yield | ISO 527 | 10% |
| Elongation at Break | ISO 527 | > 50% |
| Flexural Strength | ISO 178 | 25 MPa |
| Flexural Modulus | ISO 178 | 900 MPa |
| Charpy Impact (Notched) | ISO 179 | 12 kJ/m² |
| Rockwell Hardness | ISO 2039-2 | R 45 |
| THERMAL PROPERTIES | ||
| Melting Temperature | ISO 11357 | 135°C |
| Heat Deflection Temp (1.8 MPa) | ISO 75 | 45°C |
| Max. Service Temp (Long Term) | 80°C | |
| Min. Service Temp | -100°C | |
| Thermal expansion (CLTE) | DIN 53752 | 150 x 10⁻⁶/K |
| Thermal Conductivity | DIN 52612 | 0.4 W/(m·K) |
| Flammability Rating | UL 94 | HB |
| ELECTRICAL PROPERTIES | ||
| Dielectric Strength | IEC 60243 | 45 kV/mm |
| Volume Resistivity | IEC 60093 | > 10¹⁴ Ω·cm |
| Surface Resistivity | IEC 60093 | > 10¹⁴ Ω |
| Dielectric Constant (1 MHz) | IEC 60250 | 2.3 |
| Dissipation Factor (1 MHz) | IEC 60250 | 0.0002 |
These values are typical average values and should be used for material selection and design guidance only.
CHEMICAL RESISTANCE
| CATEGORY | REPRESENTATIVE SUBSTANCE | RATING | NOTES |
|---|---|---|---|
| Acids (Weak) | Acetic Acid | A | Stable against organic acids. |
| Acids (Strong) | Sulphuric Acid | B | Limited resistance to highly concentrated oxidising acids. |
| Alcohols | Ethanol, Isopropanol | A | Completely resistant. |
| Alkalis (Bases) | Sodium Hydroxide | A | Excellent resistance to strong bases. |
| Aromatic Hydrocarbons | Benzene, Toluene | B/C | May cause swelling over extended periods. |
| Chlorinated Solvents | Methylene Chloride | C | High risk of stress cracking and swelling. |
| Fuels | Petrol, Diesel | B | Suitable for temporary contact; some absorption possible. |
| Ketones | Acetone, Methyl Ethyl Ketone (MEK) | A | Generally very resistant to polar solvents. |
| Oxidizing Agents | Hydrogen Peroxide | B | Long-term exposure may cause surface degradation. |
| Water / Steam | Water / Steam | A | Hydrolytically stable, however, not suitable for high-pressure steam. |
RATING SCALE:
A (Excellent): Little to no effect.
B (Good/Fair): Minor swelling or slight changes in properties; acceptable for short-term exposure.
C (Poor): Severe degradation or stress cracking. Not recommended.
CHEMICAL RESISTANCE
| CATEGORY | EXAMPLE | RATING |
|---|---|---|
| Acids (Weak) | Acetic Acid | A |
| Acids (Strong) | Sulphuric Acid | B |
| Alcohols | Ethanol | A |
| Alkalis (Bases) | Sodium Hydroxide | A |
| Aromatic Hydrocarbons | Benzene / Toluene | B/C |
| Chlorinated Solvents | Methylene Chloride | C |
| Fuels | Petrol, Diesel | B |
| Ketones | Acetone | A |
| Oxidizing Agents | Hydrogen Peroxide | B |
| Water / Steam | Water / Steam | A |
RATING SCALE:
A (Excellent): Little to no effect.
B (Good/Fair): Minor swelling or slight changes in properties; acceptable for short-term exposure.
C (Poor): Severe degradation or stress cracking. Not recommended.
FAQ
SERVICES
Plastock has extensive experience in all cutting, laser and manufacturing techniques across a huge range of industries and materials using the latest technologies. With expert engineering knowledge and world class equipment, we can help with the design, development, fabrication and installation or your project. No job is too big or too small.
SERVICES
Plastock has extensive experience in all cutting, laser and manufacturing techniques across a huge range of industries and materials using the latest technologies. With expert engineering knowledge and world class equipment, we can help with the design, development, fabrication and installation or your project. No job is too big or too small.

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