HDPE
HDPE
High-Density Polyethylene (PE300)
High-Density Polyethylene (PE300)
High-Density Polyethylene (HDPE), often referred to as PE300, is a versatile, lightweight engineering plastic known for its exceptional chemical resistance and impact strength. As a "standard" grade of polyethylene, PE300 offers a superb balance of performance and cost-effectiveness, making it a staple material in industrial fabrication.
While it is less wear-resistant than its higher molecular weight cousins (HMWPE and UHMWPE), PE300 excels in environments requiring low moisture absorption, high rigidity and excellent weldability.
Key Properties
Mechanical & Physical
- Exceptional Chemical Resistance
Highly resistant to most acids, alkalis, and organic solvents. - Low Moisture Absorption
Virtually waterproof, ensuring dimensional stability in humid or wet conditions. - High Impact Strength
Maintains toughness even at very low temperatures. - Excellent Weldability
Easily fabricated using hot gas, butt, or extrusion welding techniques.
Chemical & Thermal
- Lightweight
A low-density material that reduces the weight of large assemblies (floats in water). - FDA/EU Food Compliant
Naturally physiologically safe, making it suitable for direct food contact. - Good Electrical Insulation
High dielectric strength and volume resistivity for electrical housing. - UV Resistance
Available in UV-stabilised grades for prolonged outdoor exposure.
COMMON APPLICATIONS
Technical Details
| TEST METHOD | VALUE | VALUE (IMPERIAL) | |
|---|---|---|---|
| PHYSICAL PROPERTIES | |||
| Density | ISO 1183 | 0.95 g/cm³ | 0.034 lb/in³ |
| Water Absorption (24h) | ISO 62 | < 0.01% | < 0.01% |
| Water Absorption (Saturation) | ISO 62 | < 0.01% | < 0.01% |
| MECHANICAL PROPERTIES | |||
| Tensile Strength at Yield | ISO 527 | 22 MPa | 3,200 psi |
| Tensile Modulus of Elasticity | ISO 527 | 800 MPa | 116 ksi |
| Elongation at Yield | ISO 527 | 10% | 10% |
| Elongation at Break | ISO 527 | > 300% | > 300% |
| Flexural Strength | ISO 178 | 25 MPa | 3,600 psi |
| Flexural Modulus | ISO 178 | 1,000 MPa | 145 ksi |
| Charpy Impact (Notched) | ISO 179 | 12 kJ/m² | 5.7 ft-lb/in² |
| Rockwell Hardness | ISO 2039-2 | R 45 | R 45 |
| THERMAL PROPERTIES | |||
| Melting Temperature | DSC | 130°C | 266°F |
| Heat Deflection Temp (1.8 MPa) | ISO 75 | 45°C | 113°F |
| Max. Service Temp (Long Term) | 80°C | 176°F | |
| Min. Service Temp | -50°C | -58°F | |
| Thermal expansion (CLTE) | DIN 53752 | 180 x 10⁻⁶/K | 10 x 10⁻⁵ in/in/°F |
| Thermal Conductivity | DIN 52612 | 0.38 W/(m·K) | 2.6 BTU·in/(hr·ft²·°F) |
| Flammability Rating | UL 94 | HB | HB |
| ELECTRICAL PROPERTIES | |||
| Dielectric Strength | IEC 60243 | 45 kV/mm | |
| Volume Resistivity | IEC 60093 | > 10¹⁴ Ω·cm | |
| Surface Resistivity | IEC 60093 | > 10¹³ Ω | |
| Dielectric Constant (1 MHz) | IEC 60250 | 2.3 | |
| Dissipation Factor (1 MHz) | IEC 60250 | 0.0002 |
These values are typical average values and should be used for material selection and design guidance only.
Technical Details
| TEST METHOD | VALUE | |
|---|---|---|
| PHYSICAL PROPERTIES | ||
| Density | ISO 1183 | 0.95 g/cm³ |
| Water Absorption (24h) | ISO 62 | < 0.01% |
| Water Absorption (Saturation) | ISO 62 | < 0.01% |
| MECHANICAL PROPERTIES | ||
| Tensile Strength at Yield | ISO 527 | 22 MPa |
| Tensile Modulus of Elasticity | ISO 527 | 800 MPa |
| Elongation at Yield | ISO 527 | 10% |
| Elongation at Break | ISO 527 | > 300% |
| Flexural Strength | ISO 178 | 25 MPa |
| Flexural Modulus | ISO 178 | 1,000 MPa |
| Charpy Impact (Notched) | ISO 179 | 12 kJ/m² |
| Rockwell Hardness | ISO 2039-2 | R 45 |
| THERMAL PROPERTIES | ||
| Melting Temperature | DSC | 130°C |
| Heat Deflection Temp (1.8 MPa) | ISO 75 | 45°C |
| Max. Service Temp (Long Term) | 80°C | |
| Min. Service Temp | -50°C | |
| Thermal expansion (CLTE) | DIN 53752 | 180 x 10⁻⁶/K |
| Thermal Conductivity | DIN 52612 | 0.38 W/(m·K) |
| Flammability Rating | UL 94 | HB |
| ELECTRICAL PROPERTIES | ||
| Dielectric Strength | IEC 60243 | 45 kV/mm |
| Volume Resistivity | IEC 60093 | > 10¹⁴ Ω·cm |
| Surface Resistivity | IEC 60093 | > 10¹³ Ω |
| Dielectric Constant (1 MHz) | IEC 60250 | 2.3 |
| Dissipation Factor (1 MHz) | IEC 60250 | 0.0002 |
These values are typical average values and should be used for material selection and design guidance only.
CHEMICAL RESISTANCE
| CATEGORY | REPRESENTATIVE SUBSTANCE | RATING | NOTES |
|---|---|---|---|
| Acids (Weak) | Acetic Acid (10%) | A | Stable against most dilute organic acids. |
| Acids (Strong) | Sulfuric Acid (98%) | B | Surface discolouration/oxidation over time. |
| Alcohols | Ethanol | A | Highly resistant to most common alcohols. |
| Alkalis (Bases) | Sodium Hydroxide | A | Excellent resistance to strong caustic solutions. |
| Aromatic Hydrocarbons | Benzene, Toluene | C | Significant swelling and loss of mechanical strength. |
| Chlorinated Solvents | Chloroform | C | High risk of environmental stress cracking. |
| Fuels | Petrol, Diesel | B | Limited duration, potential for slight permeation. |
| Ketones | Acetone, Methyl Ethyl Ketone (MEK) | A | Generally very good resistance to ketones. |
| Oxidizing Agents | Nitric Acid (Conc.) | C | Severe degradation of the polymer chain. |
| Water / Steam | Water / Steam | A | Excellent, though not suitable for high-pressure steam. |
RATING SCALE:
A (Excellent): Little to no effect.
B (Good/Fair): Minor swelling or slight changes in properties; acceptable for short-term exposure.
C (Poor): Severe degradation or stress cracking. Not recommended.
CHEMICAL RESISTANCE
| CATEGORY | EXAMPLE | RATING |
|---|---|---|
| Acids (Weak) | Acetic Acid (10%) | A |
| Acids (Strong) | Sulfuric Acid (98%) | B |
| Alcohols | Ethanol | A |
| Alkalis (Bases) | Sodium Hydroxide | A |
| Aromatic Hydrocarbons | Toluene | C |
| Chlorinated Solvents | Chloroform | C |
| Fuels | Petrol, Diesel | B |
| Ketones | Acetone | A |
| Oxidizing Agents | Nitric Acid (Conc.) | C |
| Water / Steam | Water / Steam | A |
RATING SCALE:
A (Excellent): Little to no effect.
B (Good/Fair): Minor swelling or slight changes in properties; acceptable for short-term exposure.
C (Poor): Severe degradation or stress cracking. Not recommended.
FAQ
SERVICES
Plastock has extensive experience in all cutting, laser and manufacturing techniques across a huge range of industries and materials using the latest technologies. With expert engineering knowledge and world class equipment, we can help with the design, development, fabrication and installation or your project. No job is too big or too small.
SERVICES
Plastock has extensive experience in all cutting, laser and manufacturing techniques across a huge range of industries and materials using the latest technologies. With expert engineering knowledge and world class equipment, we can help with the design, development, fabrication and installation or your project. No job is too big or too small.

BONDING

CNC

Design & Development

Fabrication

Installation

Laser Cutting

Polishing

Specialist
Speak to a member of the team today on 01494 449975, or click the button below...
